Comparison of mechanical properties of ground corn stover,switchgrass, and willow and their pellet qualities

Mechanical and physical properties of ground corn stover, switchgrass, and willow were measured and compared in addition to the quality of pellets. Biomass was size-reduced with two different screen sizes (3.175 and 6.35?mm) and conditioned to obtain samples at two different moisture contents (17.5 and 20% on wet basis). Ground switchgrass had the smallest and willow had the highest D₅₀ when size-reduced with the same screen size. Hydrostatic triaxial compression tests were performed using the cubical triaxial tester to determine the bulk modulus, compression index, and spring-back index at specific unloading pressures (20, 45, 70, and 95?kPa). The trends of pressure vs. volumetric strain and void ratio vs. natural log of pressure were similar for all three materials; however, the magnitudes were different. Willow, size-reduced with 3.175?mm screen size at 17.5% wet basis, had the highest bulk modulus among different conditions of all the three biomass. Pellet durability values for all the three materials were higher than 80%. Corn stover pellets formed with 3.175?mm screen size at 20% wet basis had the highest diametral tensile and axial compressive strengths among different conditions for all the three biomass, however the values were not significantly different (p?>?0.05).     

Dynamic tensile mechanical properties and failure mode of zirconium diboride-silicon carbide ceramic composites

Dynamic indirect tension experiments were performed on zirconium diboride-silicon carbide (ZrB₂−20%SiC) ceramic. Flattened Brazilian disc specimens of ZrB₂−20%SiC were prepared to conduct dynamic tensile tests using the modified Split Hopkinson pressure bar system. The tensile experiments were completed at the range of loading rates from 7.53 to 74.71 GP s⁻¹. The tensile experimental results revealed that the zirconium diboride-silicon carbide ceramic composite is rate-sensitive in terms of the tensile strength and failure mode. The dynamic tensile strength increases linearly with the loading rate and changes from 195 MPa at 7.53 GP s⁻¹ to 654 MPa at 74.71 GP s⁻¹. Moreover, the dynamic tensile strength decreases with the increase in critical fracture time, which conforms to Tuler and Butcher's fracture criterion. In dynamic experiments, a high-speed camera was used to examine the tensile failure process, and fragments were collected to analyze the dynamic tensile failure mechanism. The tensile fracture mode of ZrB₂−20%SiC obviously showed the sensitivity of the loading rate. The fragment size of ZrB₂−20%SiC ceramic decreased but the quantity of fragments increased as the loading rate increased.     

Fabrication of improved flexural strength C/SiC composites via LA-CVI method using optimized spacing of mass transfer channels

The traditional chemical vapor infiltration (CVI) method still faces massive challenge in improving the densification owing to its unavoidable bottleneck effect. Herein, laser assisted-chemical vapor infiltration (LA-CVI) was introduced to fabricate C/SiC composites with mass transfer channels. As a result, the densities of the C/SiC composites were improved due to the dense band formed during the LA-CVI process. Also, with different spacing of mass transfer channels, C/SiC composites exhibited enhanced degree of densification varying from 2.10 to 2.23 g/cm³. When the spacing of channels was 3 mm, the maximum value of flexural strength reached 528 ± 12 MPa. Additionally, micro-CT and finite element analysis were empolyed to investigate dense band and density gradient in detail. The results show that C/SiC composites prepared via LA-CVI method with suitable spacing of channels had improved density and great flexural strength. The proposed method provides a novel route for the preparation of ceramic matrix composites with high density.     

Fabrication of in-situ self-reinforced Si3N4 ceramic foams for high-temperature thermal insulation by protein foaming method

To meet demand for lightweight and high-strength ceramic foams, in-situ self-reinforced Si₃N₄ ceramic foams, with compressive strength of 13.2–45.9 MPa, were fabricated by protein foaming method combined with sintered reaction-bonded method. For comparison, ordinary protein foamed ceramics with irregular block microstructure were fabricated via reaction-bonded method, which had compressive strength of 3.6–20.5 MPa. Physical properties of these two types of samples were systematically compared. When open porosity was about 80%, both types of Si₃N₄ ceramic foams had excellent thermal insulation properties (<0.15 W m^?1 K^?1), while compressive strength of in-situ self-reinforced samples increased by more than 158% compared with ordinary samples. Under high-temperature oxidation conditions, microstructures of both types of samples were deformed with increase in oxidation temperature. Moreover, after oxidation temperature was increased to 1400 °C, oxidation weight gain decreased from 18.07% for ordinary samples to only 2.18% for self-reinforced samples. Thus, high-temperature oxidation resistance of Si₃N₄ ceramic foams was greatly improved.     

Effect of functionally graded structure design on durability and thermal insulation capacity of plasma-sprayed thick thermal barrier coating

This paper aimed to design and optimize the structure of a thick thermal barrier coating by adding graded layers to achieve a balance between high thermal insulation capacity and durability. To this end, conventional TBC, conventional TTBC, and functionally graded TTBCs were deposited on the superalloy substrate by air plasma spraying. To determine the quality of the bond strength of the coatings, the bonding strength was measured. The durability of coatings was evaluated by isothermal oxidation and thermal shock tests. Then, at a temperature of 1000 °C, the thermal insulation capacity of the coatings was carried out. The microstructure of the coatings was characterized by a scanning electron microscope. The results showed that the thickness of the TGO layer formed on the bond coat in the conventional TBC and TTBC under the oxidation test at 1000 °C after 150 h was 2.79 and 2.11 μm, respectively, whereas, in the functionally graded TTBC samples, no continuous TGO layer was observed as a result of internal oxidation. The functionally graded TTBC presented higher durability than conventional TTBC due to improved bonding strength, thermal shock resistance, and the lack of a TGO layer at the bond/top coat interface. Also, the thermal insulation capacity of the functionally graded TTBC (with 1000 μm thickness of YSZ coating) was better than TTBC.     

Environmental effects on the strength and impact damage resistance of alumina based oxide/oxide ceramic matrix composites

In this study the effects of high temperature and moisture on the impact damage resistance and mechanical strength of Nextel 610/alumina silicate ceramic matrix composites were experimentally evaluated. Composite laminates were exposed to either a 1050°C isothermal furnace-based environment for 30 consecutive days at 6 h a day, or 95% relative humidity environment for 13 consecutive days at 67°C. Low velocity impact, tensile and short beam strength tests were performed on both ambient and environmentally conditioned laminates and damage was characterized using a combination of non-destructive and destructive techniques. High temperature and humidity environmental exposure adversely affected the impact resistance of the composite laminates. For all the environments, planar internal damage area was greater than the back side dent area, which in turn was greater than the impactor side dent area. Evidence of environmental embrittlement through a stiffer tensile response was noted for the high temperature exposed laminates while the short beam strength tests showed greater propensity for interlaminar shear failure in the moisture exposed laminates. Destructive evaluations exposed larger, more pronounced delaminations in the environmentally conditioned laminates in comparison to the ambient ones. External damage metrics of the impactor side dent depth and area directly influenced the post-impact tensile strength of the laminates while no such trend between internal damage area and residual strength could be ascertained.     

Phase formation,structure and properties of light-weight aluminosilicate proppants based on clay-diabase and clay-granite binary mixes

One of the drawbacks of fusible clays is the narrow sintering interval due to a sharp increase in the amount of iron-silicate melt at a temperature of 1000–1100 °C, which hardens in the form of a glass phase upon cooling. This leads to a relatively low mechanical strength of the calcined samples and causes the danger of melting the granular material surface from such clays during the firing process. To increase the strength of samples of fusible clays, the influence of diabase and granitoid rocks was considered. It was found that the strengthening effect of diabase and granitoid rock additives in an amount of 20–50% in a mixture with fusible clay is due to an increase of total content of the crystalline phase (mullite, cristobalite and residual quartz) from 18–20% in clays without additives to 22–28 % - in mixtures with diabase and to 28–34% - with granitoid additives) at a temperature of 1050–1100 °C. This increase is due to the activation of synthesis processes of secondary mullite and crystallization from alkali-rich feldspar melt of amorphous silica, released from the structure of clay minerals. The established influence of the igneous rocks used made it possible to develop compositions and propose process flow sheet for producing aluminosilicate proppants based on fusible clays. The use of granitoid and diabase rocks in an amount of 20–70% with fusible clays produces lightweight aluminosilicate proppants with bulk density of 1.40–1.46 g/cm³ at temperature range of 1050–1100 °C, which can endure destructive pressures up to 34.5–52 MPa.     

Performance evaluation of basalt fiber-reinforced geopolymer composites with various contents of nano CaCO3

High carbon footprint of cement production is the major drawback of plain cement concrete resulting in environmental pollution. Geopolymer composites paste can be effectively used as an alternative to Portland cement in the construction industry for a sustainable environment. The demand for high-performance composites and sustainable construction is increasing day by day. Therefore, the present experimental program has endeavored to investigate the mechanical performance of basalt fiber-reinforced fly ash-based geopolymer pastes with various contents of nano CaCO₃. The content of basalt fibers was fixed at 2% by weight for all specimens while the studied contents of nano CaCO₃ were 0%, 1%, 2%, and 3%, respectively. The compressive strength, compressive stress-strain response, flexural strength, bending stress-strain response, elastic modulus, toughness modulus, toughness indices, fracture toughness, impact strength, hardness, and microstructural analysis of all four geopolymer composite pastes with varying contents of nano CaCO₃ using scanning electron microscopy (SEM) were evaluated. The results revealed that the use of 3% nano CaCO₃ in basalt fiber-reinforced geopolymer paste presented the highest values of compressive strength and hardness while the use of 2% nano CaCO₃ showed the highest values of flexural strength, impact strength, and fracture toughness of composite paste. The SEM results indicated that the addition of nano CaCO₃ improved the microstructure and provided a denser geopolymer paste by refining the interfacial zones and accelerating the geopolymerization reaction.     

新型超高强钢筋连接套筒的性能试验与研究

将多种规格的600 MPa级高强热轧钢筋与直螺纹套筒相结合,基于4种直径的高强钢筋与套筒共45个试件的组合试验成果,得到套筒在钢筋机械连接方式下的单向拉伸试验、高应力反复拉压试验及大变形反复拉压试验各阶段性能的表现数据,相关数据均可满足规范规定。同时,将相同直径高强钢筋采用普通与新型套筒连接的试验结果进行了对比。性能试验的结果可为完善钢筋机械连接计算理论、修订结构设计、推广高强钢筋等技术应用提供参考依据,实现可持续发展。